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TPI programming service for your stock or custom Street Rod

The following questions should be answered to the best of your ability. Some information may not require an answer if your motor is stock. The more information understood the better optimized your programming will be.

#1. Cubic displacement IE: 305, 350, 355, 383, 406, etc.

#2. Transmission type: Automatic, or manual.

#3. Compression ratio and cylinder head type.

#4. Cam specifications: Duration & lift @ .050 & Lobe separation angle (LSA)

#5. Injector size: Brand & number preferred.

#6. Fuel rail number IE: 1708XXXX, or if using an adjustable pressure regulator? What is the desired pressure at idle with vacuum disconnected. I will recommend if asked.

#7. Vehicle Anti Theft System (VATS): Enable / Disable

#8. Exhaust gas recirculation (EGR): Enable / Disable

#9 Vehicle Speed Sensor (VSS): Enable / Disable.

#10. Cooling fan(s) settings: 160, 180, or 195. I recommend using at least a 180 thermostat for TPI.

#11. Speed limiter: Default is 255 mph / or specify desired speed.

#12. RPM limiter: Default is 10,000 RPM / I recommend limiting it to 800 rpm over peak horsepower expected.

#13. What type of ECM: Speed Density 1990, 91, and 92. ECM #'s 1227730, 16196344, 16198262, 1227277, 16197128, 16198260, or Mass Air 1986, 87, 88, and 89. ECM #'s 1227165, 16198259, and 16198445.

Caution to those against using to large of a fuel injector. A 24 lb. 3 bar (43.5 psi.) injector can easily handle upwards of 400 hp by turning up the fuel pressure to 50 psi. High impedance injectors require at least a 2 millisecond pulse width at idle. If you run to large injector you will sacrifice your idle quality. The single greatest misnomer about TPI is injector sizing. 1989 thru 1992 used the same size injector for both 305's and 350's at 20.7 lbs. @ 3 bar (43.5 psi). 305's used regulators set at 41 lbs. while 350's used 48 lbs. The manufactures have learned that higher pressures are better. Today's LS1's are running 3.7 bar (55 psi). This gives a better spray pattern to optimize the use of fuel. 350's should run 21 lb. injectors with the pressure turned up based on modifications. 383 to 406's should use 24, and so on.

Vehicle Speed Sensor (VSS) is highly recommended. EGR will not function, and torque converter won't lockup without VSS being hooked up. Programming is optimized to know whether the vehicle is moving or not. You will not be smog legal without it, and the motor may die in certain deceleration situations.

I have been asked to adjust speedometers for different gear ratios and tire heights. Although GM did create numerous broadcast codes for TPI and referred to them by gear ratios. The Memcal nor ECM controls the speedometer. The 4 pulse sine wave (4000 pulse per mile) is received by the ECM. It then sends out a signal to a DRAC module (Digital Ration Adapter Controller) which performs the correct calibration for the speedometer. GM only used two basic fuel tables for speed density, but used numerous spark tables. It’s my experience that these spark tables are not correlated with gear ratios, but rather chosen based on expected performance of the model for which the broadcast code was designed. Some models may have replaceable gears at the VSS that can be changed. These years did not use the DRAC module.

The smog pump, or Air Injection Reactor (AIR), and the Charcoal Canister Purge (CCP) will not set a code in TPI and does need to be programmed out. However, it can shut it off if it bothers you to see it on your diagnostic equipment.

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